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Protection & Control Panels

Protection and Control panels form the core of substation control for HV Protection & Control systems, housing modern relays, control equipment, and wiring in tailored configurations. These protection panels include freestanding 19-inch rack panels, rear-access cubicles, front-access swing-frame designs, and compact wall boxes for sites with limited space. Replacement front sheets can be provided as direct-fit upgrades, complete with inter-device wiring and flying leads. In addition, mimic control panels and cubicles are supplied to provide clear system visualisation and operational control across transmission, distribution, and generation assets. The panels support all major relay manufacturers and are built to suit any environmental or operational requirements. Each solution is engineered for easy integration with both new and existing sub-station control panels.

Key Highlights
  • Suitable for electricity utilities, private connections, industrial sites, and renewables
  • Custom-built to match existing infrastructure
  • Supports both new installations and legacy system upgrades

Automatic Voltage Controllers & Tap-Change Control

Automatic Voltage Controllers manage transformer tap-changing schemes for single or multiple transformers in a single cabinet or enclosure. They maintain proper voltage levels and ensure stable system performance, supporting effective power system design. Built around market-leading AVC technology, these systems help operators maintain consistency across varying load conditions. They can be integrated into new builds or used to upgrade older tap-change systems.

Key Highlights
  • Provides transformer voltage control schemes
  • Delivered as a complete integrated solution
  • Supports both single-transformer and multi-transformer arrangements

Modular Relay Rooms & Control Rooms

Modular relay rooms provide fully integrated, factory-commissioned protection and control environments delivered directly to site. These modular buildings contain interconnected sub-systems including protection schemes, SCADA RTUs, battery systems, HVAC, and AC supplies. They allow simple plug-and-play connection to a single marshalling kiosk. Modular construction supports fast deployment, especially near project completion dates.

Key Highlights
  • Self-contained modular buildings
  • Quick on-site integration with plug-and-play connectivity
  • Ideal for substation and wind-farm installations

Substation Marshalling Kiosks

Marshalling kiosks consolidate control, protection, and instrumentation wiring within substations. These marshalling kiosks are designed in stainless steel for outdoor use or mild steel for indoor sites, and each kiosk is custom-built for the required equipment and future expansion. They provide organised and accessible termination points for field wiring associated with transformers, switchgear, and SCADA systems.

Key Highlights
  • Hundreds installed throughout the UK
  • Built to customer-specific layouts and expansion needs
  • Supports all substation plant connection requirements

CT & VT Marshalling Boxes

CT/VT marshalling boxes provide termination points for instrument transformer signals and route them safely to protection and control panels. Constructed from stainless steel with front access, each enclosure is designed for the specific CT/VT application.

Key Highlights
  • Hundreds installed throughout the UK
  • Designed specifically for CT/VT signal handling
  • Built for reliable outdoor performance

132 kV Disconnectors

These ENA-assessed 132kV disconnector switches use a double-break, centre-rotate design with a unique “turn and twist” movement that provides strong contact pressure, fault withstand, and self-cleaning action. They can be manually operated or motor-driven, supplied with or without supporting structures, and fitted with earth switches on one or both sides. The three phases are mechanically coupled for simultaneous operation.

Key Highlights
  • Fully rated at 145 kV, 2000 A
  • Hundreds of installations worldwide including UK and Ireland
  • Fault-withstand capability with low operating torque

Liquid Neutral Earthing Resistors

Liquid Neutral Earthing Resistors limit fault currents using an electrolyte mixture inside a robust tank. Used for 11 kV and 33 kV applications, they remain vital for like-for-like replacement of older liquid resistor tanks. The electrolyte mixture is adjusted at commissioning to achieve the calibrated resistance level, supporting up to 30 seconds of rated current flow.

Key Highlights
  • Almost 60 years of UK use
  • Rated for up to 30 seconds of current flow
  • Niche legacy product for 11 kV and 33 kV applications
Engineering Services

Interface Engineering

Interface Engineering defines how all substation subsystems interconnect through clear diagrams, core sheets, and termination schedules. It ensures correct cable types, core counts, lengths, and gland requirements. This structured documentation allows installation and commissioning teams to assemble complex systems with ease, avoiding errors and delays.

Benefits
  • Reduced installation errors
  • Faster commissioning
  • Clear cable and termination mapping
  • Accurate core usage and sizing
  • Smooth integration of all subsystem elements

Protection & Control Design

Protection & Control design ensures power systems operate safely under normal and fault conditions. The process includes controlled design stages, checks, documentation, version control, and scheme testing. Designs account for system configuration, operating parameters, mechanical and electrical limits, and phased replacement strategies.

Benefits
  • High-integrity design with controlled workflows
  • Full documentation including wiring lists, diagrams, and BoMs
  • Accurate terminal assignments and device representation
  • Version control and traceability
  • Compatible outputs in DWG, DXF, DWF, and PDF formats

Protection Scheme Testing & Systems

Protection scheme testing validates design intent, relay settings, logic, wiring, and device interactions before equipment goes to site. FAT Levels 1–3 ensure mechanical checks, electrical tests, software validation, and full powered scheme testing. This reduces commissioning time and prevents design faults from appearing late in the project.

Benefits
  • Earlier identification of design or logic issues
  • Fewer commissioning delays
  • Plug-and-play performance on site
  • Fully validated protection logic and wiring
  • Reduced troubleshooting and project costs